Vibrational Condition Monitoring

Predict failures.
Before they happen.

SensIQ Realtime detects bearing defects, imbalance, and misalignment weeks in advance — using 3-axis vibration sensors and AI-powered FFT analysis on any rotating machine.

Book a Demo →How It Works
Simultaneous X, Y & Z axis3-Axis
X · Y · Z
1200Hz FFT resolution1.2kHz
Sampling
Dustproof & waterproofIP67
Rated
From install to live dashboard<2wk
Go-Live
sensiq.app/realtime-view/machine-data/10003
SensIQ Dashboard
⚠️
Caution Alert
Bearing · 3.45 mm/s Axial
LIVE · 86 samples
Trusted by maintenance & reliability teams across industries
Tapeline MotorIndustrial FabricsRO SystemsPump OEMsSteel MillsCement Plants
100k+
Data points / day per sensor
<2wk
From install to go-live
3×
Earlier fault detection
<6mo
Typical ROI payback
System Architecture

Precision hardware.
Intelligent software.

The SensIQ sensor mounts on any rotating machine in minutes and streams 3-axis vibration data to the cloud for continuous AI-powered analysis.

SensIQ Sensor
Sensor isometric
Isometric
Sensor mount face
Mount face
Sensor top view
Top view
01

Mount in minutes

Compact aluminum enclosure (IP67) with M8 connector. Stud-mount or magnetic base directly on machine surfaces — no complex wiring or PLC integration required.

02

Continuous 3-axis capture

Captures X (Axial), Y (Horizontal), and Z (Vertical) velocity (mm/s) and acceleration (g) simultaneously at up to 1.2kHz — plus temperature, RPM, and ambient sound.

03

Real-time FFT spectrum analysis

Fast Fourier Transform identifies bearing defect frequencies, imbalance, misalignment, and looseness signatures from the raw vibration signal automatically.

04

AI predictions & alerts

Baseline learning + ISO thresholds + anomaly detection flag degradation weeks before failure — alerts via WhatsApp, SMS, and email to the right person instantly.

Seen In The Field

SensIQ on a live
motor — right now.

Watch the sensor mounted and running on a customer's tapeline motor at a manufacturing plant. Every vibration captured. Every axis streaming. No downtime, no disruption to production.

📍
Customer plant — tapeline motor
⏱️
5-minute install, immediate data stream
📡
Live FFT uploading to cloud dashboard
🔩
M8 stud-mount interface visible on housing
3.45
mm/s · Axial
CAUTION · 12.77 Hz
Bearing freq detected
Capabilities

Everything you need.
Nothing you don't.

Built for reliability engineers and plant managers who need answers — not raw data dumps.

📡
Plant Status Overview

At-a-glance view of every machine colour-coded green, amber, and red by ISO velocity thresholds. Know which machines need attention in real time.

ISO 10816 / 20816
〰️
FFT Frequency Spectrum

Live and historical frequency plots across all three axes up to 1.2kHz. Auto-annotated dominant peaks with harmonic relationships for fast fault identification.

Up to 1200 Hz
🔔
Smart AI Alerts

Configurable caution and danger thresholds per axis, per machine. WhatsApp, SMS, and email routing to ensure the right person is always notified first.

WhatsApp native
📈
Trend & History Analysis

Track vibration levels over days, weeks, and months. Correlate spikes to maintenance events. Watch gradual degradation trends before they become failures.

Unlimited history
🌡️
Environmental Monitoring

Simultaneous RPM, temperature, and ambient sound capture alongside vibration — giving full operational context to every single data point collected.

RPM · Temp · Sound
📋
Reports & Service Orders

Automated shift, daily, and weekly reports. Raise, assign, and close maintenance tickets directly from the dashboard in one unified workflow.

PDF · Excel · API
The Platform

The dashboard your team
will actually use.

sensiq.app/realtime-view
SensIQ FFT Dashboard
🎨

Three-zone severity bands

Green, amber, and red zones configurable per machine and axis — aligned to ISO standards or your own thresholds.

🔍

Click-to-FFT investigation

Click any point on the velocity trend to instantly see the FFT spectrum at that exact moment. Trace peaks to bearing BPFI, BPFO, BSF fault frequencies.

📊

Multi-axis simultaneous view

X, Y, and Z channels overlaid on a single spectrum with colour-coded traces and interactive tooltips showing exact frequency, amplitude, and timestamp.

🔧

Integrated service orders

Raise, assign, and close maintenance tickets directly from the alert view — one platform for monitoring and maintenance.

Industries

Built for every
rotating machine.

If it spins, we monitor it — across heavy industry, manufacturing, oil & gas, and utilities.

Manufacturing Plants

Keep production lines running. Monitor CNC spindles, cooling fans, conveyor drives, and compressors before they cause unplanned stoppages that erode OEE.

  • Motor & pump vibration monitoring
  • Cooling fan and blower health
  • Conveyor drive bearing condition
  • Compressor and hydraulic unit monitoring
  • Integration with existing CMMS/ERP
Explore Manufacturing →
Manufacturing plant
Industrial motors
Factory machinery
Manufacturing equipment

Heavy Industry

Monitor crusher drives, conveyor motors, and kiln support rollers in mining, steel, and cement plants where unplanned stops cost millions per hour.

  • Crusher and mill drive monitoring
  • Kiln and rotary equipment health
  • High-temperature environments (IP67)
  • Multi-site deployment and management
  • Shift-level vibration reports
Explore Heavy Industry →
Heavy industry
Steel plant
Mining
Industrial machinery

Oil, Gas & Petrochemicals

Monitor turbines, pumps, and compressors continuously. Prevent costly unplanned shutdowns and extend critical asset life across upstream and downstream operations.

  • Centrifugal & reciprocating pump monitoring
  • Compressor and turbine health
  • Remote facility monitoring via cloud
  • API 670 threshold compliance
  • Hazardous area sensor variants
Explore Oil & Gas →
Oil refinery
Gas plant
Pipeline pump
Oil infrastructure

Utilities & Infrastructure

Power plants, water treatment facilities, and HVAC systems — keep critical infrastructure running with continuous vibration monitoring and predictive maintenance.

  • Water pump and booster station health
  • Generator and turbine monitoring
  • HVAC fan and chiller motor condition
  • Cooling tower drive monitoring
  • 24/7 unattended remote monitoring
Explore Utilities →
Power plant
Water treatment
Utility infra
HVAC systems
Who It's For

Impact across
every role.

From the shop floor to the C-suite, SensIQ delivers the right information to the right person at the right time.

01
Plant Head / Operations
Strategic oversight & cost control
  • ✓Plant-wide machine health dashboard
  • ✓Downtime cost reduction tracking
  • ✓Maintenance ROI visibility
Learn more →
02
Reliability Engineer
Deep technical analysis
  • ✓FFT spectrum fault diagnosis
  • ✓Bearing defect frequency analysis
  • ✓Vibration trend history & reports
Learn more →
03
Maintenance Technician
On-the-ground response
  • ✓Real-time fault alerts via WhatsApp
  • ✓Live machine status on mobile
  • ✓Service order assignment & closure
Learn more →
04
CXO / Digitalisation Lead
Enterprise transformation
  • ✓Multi-site monitoring at scale
  • ✓API integration with ERP/CMMS
  • ✓Compliance & maturity reporting
Learn more →
Wall of Love

Operators speak.
Engineers validate.

★★★★★

SensIQ caught a bearing degradation on our main cooling fan two weeks before it would have failed. The FFT peaks were clear as day. We replaced the bearing on a planned shutdown — avoided at least 4 hours of unplanned downtime.

RK
Rajesh Kumar
Sr. Maintenance Engineer · Textile Plant
Bearing Fault Detection
★★★★★

The WhatsApp alerts are a game changer. Technicians don't need to be at a computer — they get the alert, go check, raise a service order right from the platform. Simple and effective.

AS
Amit Sharma
Plant Manager · Pump Manufacturing
Multi-channel Alerting
★★★★☆

We compared SensIQ against our existing piezo sensors on the same tapeline motor. Peak identification was equivalent — but we're getting RPM, temperature, and cloud analytics all in one box. Much better value.

PV
Priya Venkatesh
Reliability Lead · Industrial Fabrics
Sensor Benchmarking
Competitive Analysis

How SensIQ stacks up.

Head-to-head FFT comparison on the same tapeline motor, same day. Real data from a live customer site.

ParameterSensIQ Realtime OURSIntellyVibeEmerson Piezo
3-axis simultaneous measurement✓ X · Y · Z live✓✓
Peak detection (12.77Hz, H-axis)✓ 2.4 mm/s3.4 mm/s2.75 mm/s
RPM · Temperature · Sound✓ Built-in— Limited— Add-on
Real-time cloud dashboard✓ Included✓— Enterprise only
WhatsApp / SMS alerting✓ Native——
Integrated service orders✓ Built-in——
Deployment timeUnder 2 weeks4–8 weeks6–12 weeks
SensIQ vs IntellyVibe vs Emerson — actual FFT peak comparison data

↑ ACTUAL DATA: FFT peak comparison — SensIQ vs IntellyVibe vs Emerson Piezo · same tapeline motor · 13/02/26

FAQ

Common
questions.

Can't find what you're looking for? Our team is happy to help.


Contact Us →
The sensor measures RMS velocity (mm/s) and acceleration (m/s² or g) across three axes simultaneously — plus temperature, RPM, and sound level, giving full operational context alongside every vibration reading.
Yes. SensIQ works on any rotating machinery regardless of age. We measure vibration directly at the machine surface — no PLC integration, no compatibility constraints whatsoever.
Physical installation takes under 30 minutes per machine. Full system go-live — dashboard configuration, alert thresholds, and baseline learning — typically within 2 weeks.
Baseline learning + ISO threshold monitoring + bearing fault frequency detection (BPFI, BPFO, BSF, FTF). Alerts via email, SMS, or WhatsApp to the right person in real time.
On-device local storage and dual-SIM plus Ethernet failover. No data is lost — all measurements buffer locally and sync automatically once connectivity is restored.
Yes. REST API and webhooks push alerts and service orders directly into your existing CMMS or ERP. Out-of-the-box Excel and PDF exports also available.
Get Started

Ready to start listening
to your machines?

Book a demo and see SensIQ in action — live FFT analysis, alert configuration, and full dashboard walkthrough in under 60 minutes.


Request a Demo →

No commitment required · Response within 1 business day